Skyjacker FAA301 User Manual download pdf

Before beginning the installation, thoroughly & completely read these instructions & the enclosed

driver’s WARNING NOTICE. Affix the WARNING decal in the passenger compartment in clear view

of all occupants. Please refer to the Parts List to insure that all parts & hardware are received prior

to the disassembly of the vehicle. If any parts are found to be missing, contact SKYJACKER

Customer Service at 318-388-0816 to obtain the needed items. If you have any questions or

reservations about installing this product, contact SKYJACKER

Technical Assistance at 318-388-

0816.

2010-2012 Polaris Ranger Crew

Forward A-Arm Kit

Installation Instructions

REQUIRED TOOL LIST:

• Safety Glasses

• Floor Jack

• Jack Stands

• Metric / Standard Wrenches & Sockets

• Drill & Assorted Drill Bits

• Measuring Tape

• Retaining Ring Pliers

• Rivet Gun

• Hack Saw

• Arbor Press

• Torque Wrench

www.skyjacker.com

I-FAA301 1-12 Pg 1

Component Box Breakdown:

Part #: FAA301

Hardware Bag Breakdown:

Part # HB-P12A

Item # Description Qty Item # Description Qty

PA810 ARM BUSHING,10-12 POL RGR 16 RVT532-1 5/32" X .406 ALUM RIVET 2

Item # Description Qty Item # Description Qty

P12LA-L 10-12 POL RGR LFT LWR ARM 1 P12USM-R 10-12 POL RGR RGT UPR SHK 1

P12LA-R 10-12 POL RGR RGT LWR ARM 1 PBE-3 10-12 POL RGR LWR BUMP BK 1

P12UA-L 10-12 POL RGR LFT UPR ARM 1 HB-P12A HDW BG:P12 UPR & LWR ARMS 1

P12UA-R 10-12 POL RGR RGT UPR ARM 1 HB-P12BE HDW BG:P12 FRT BUMPER EXT 1

P12UBE-L 10-12 POL RGR LFT UPR BMP 1 HB-P12SS HDW BG:P12 STEERING STOPS 1

P12UBE-R 10-12 POL RGR RGT UPR BMP 1 HB-P12USM HDW BG:P12 UPR SHOCK MTS 1

P12USM-L 10-12 POL RGR LFT UPR SHK 1 I-FAA301 INSTRUCTION SHEET: FAA301 1

1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - Installation Instructions

Before beginning the installation, thoroughly & completely read these instructions & the enclosed driver’s WARNING NOTICE. Affix the WARNING

Page 2 - Installation:

I-FAA301 Pg 2Part # HB-P12BEItem # Description Qty Item # Description Qty516X1FTB 5/16 X 1 FINE THRD BOLT 7 716X312FTB 7/16 X 3 1/2 FINE THD,

Page 3

7. Remove the front shock assemblies using a 15mm socket. (See Photo # 4) 8. Disconnect the front lower A-arms from the steering knuckles usi

Page 4

13. Remove the outer clamp & inner plastic tie from the rack & pinion boots. Slide the rack & pinion boots toward the outer tie rods

Page 5

24. Remove the brake line retaining bracket from each OEM upper A-arm using a 5/32” drill bit to remove the rivet head. (See Photo # 17) 25. Meas

Page 6

31. Remove the 10mm x 100mm bolt, washers, & nut that are to the inside of the frame on each new Skyjacker upper shock bracket & i

Page 7

37. Attach the new Skyjacker lower A-arms to the steering knuckles using the OEM hardware & a 13mm socket. (See Photo # 30)38. Attach the br

Page 8

FINAL NOTES:• After the installation is complete, double check that all nuts & bolts are tight. Refer to the following chart below for t

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Skyjacker FAA301 User Manual

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